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DifferenceBetweenDryandWetConcreteBatchPlant

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Differences Between Mobile and Stationary Concrete Batching Plants

What is stationary concrete batching plant?

A stationary concrete batching plant is a specialized equipment used for continuous production of various high-quality concretes. It consists of several units, including aggregate storage bins, aggregate weighing conveyors, aggregate conveyors or buckets, cement silos, cement screws, cement-water-additive scales, mixers, main chassis, control cabinets, and computerized fully automatic control systems, and air compressors and pneumatic equipment.

HZS60 concrete plant
Belt conveyor concrete batching plant
Hoppe concrete batching plant

Stationary concrete batching plants come in various types, mainly divided into hopper type and belt conveyor type. The hopper-type concrete batching plant uses hoppers to convey aggregates to the concrete mixer, has a small footprint, quick feeding, modular design, and is suitable for mobile use. Common models include HZS25, HZS35, and HZS50. The belt conveyor-type concrete batching plant uses a belt conveyor to convey materials to the concrete mixer, has a compact structure, produces higher-quality concrete, and has strong adaptability. Common models include HZS60, HZS90, HZS120, and HZS180.

Stationary concrete batching plants have several advantages, including high production capacity and performance, high flexibility in configuration, compatibility with installation areas, durability, long life, convenient and quick maintenance, and suitability for special concrete production.

Stationary concrete batching plants are typically used by precast concrete producers for their use or supply to other users and construction companies. They are preferred for projects requiring high-quality concrete, such as roads, dams, airports, etc. Additionally, fixed concrete mixing plants are used for applications requiring special concrete production, such as RCC, concrete pavers, concrete pipes, prefabricated components, etc.

What is mobile concrete batching plant?

A mobile concrete batching plant is a portable concrete production equipment designed to provide high flexibility and convenience, suitable for various scales and types of construction projects. This equipment can accurately mix water, aggregates, cement, and fly ash in proportion, producing tens to hundreds of cubic meters of concrete per hour. Mobile concrete mixing plants are typically divided into self-propelled and trailer-mounted types, characterized by compact structures and high maneuverability. During operation, mobile concrete mixing plants need to coordinate with equipment such as concrete pumps and transport trucks to ensure timely delivery and placement of the mixed concrete

drum mobile concrete plant
Drum mobile concrete batching plant
Mobile concrete station
Short Leg Mobile Concrete Batching Plant
YHZS-mobile-concrete-plant
Truck mounted Mobile concrete batching plant

A mobile concrete batching plant consists of several main components, including a mixer, aggregate feeding system, cement storage system, water and additive feeding system, and control system. The mixer is the core component of the plant, responsible for mixing aggregates, cement, water, and additives in predetermined proportions to produce concrete. The aggregate feeding system ensures the accuracy of the concrete mixing ratio through carefully designed components. The cement storage system includes cement silos, screw conveyors, and dust collectors, ensuring the storage and quality of cement. The water and additive feeding system uses water tanks, pumps, additive tanks, and metering devices to accurately distribute water and various additives, optimizing concrete performance. The control system is the “brain” of the entire plant, using electrical components, sensors, PLCs, and human-machine interfaces to achieve automation and intelligent management of the production process.

Mobile concrete batching plants have several advantages. Firstly, they offer high flexibility, able to adapt to diverse and dynamic construction environments, quickly relocate, and install to ensure seamless project progress. Secondly, they feature automation and intelligence, integrating various production processes to improve efficiency, reduce costs, and ensure the consistency of concrete quality. Additionally, mobile concrete mixing plants are easy to install and dismantle, significantly reducing project preparation and completion times, and providing a substantial advantage for projects with strict deadlines. Lastly, they demonstrate excellent environmental performance, with a closed design effectively reducing dust and noise emissions, optional wastewater recycling systems, and resource recycling, significantly reducing environmental impacts.

In conclusion, a mobile concrete batching plant is an efficient, flexible, intelligent, and environmentally friendly concrete production equipment, providing convenient and reliable concrete production solutions for various construction projects.

Differences Between Mobile and Stationary Concrete Plants

Mobile concrete batching plant

Flexibility

1. High degree of flexibility, rapid transfer and installation, and remarkable adaptability

Equipment Structure

2. Compact, integrated, and easy to transfer

Installation and Disassembly

3. Simple, quick, time-saving, labor-saving, small footprint

Applicable Scenarios

4. Small to medium-sized projects in remote and temporary locations

 

Stationary concrete batching plant

Flexibility

1. Poor mobility and high cost of mobility

Equipment Structure

2. Occupying a large space, the need for site foundation, a variety of equipment combination

Installation and Disassembly

3. Relatively complicated, time-consuming and labor-intensive

Applicable Scenarios

4. Large-scale, long-term and centralized production scenarios

 

Contact us

Concrete mixing plant can produce all kinds of concrete, such as dry hard concrete, semi-dry hard concrete, plastic concrete, fluid concrete and so on.

With the development of the construction industry, fixed concrete plant has been widely used in road construction, factory construction, bridge construction and so on.

Its production capacity ranges from 25m3/h to 240m3/h, which can fully meet the needs of different customers.

If you are interested in our machines, please email to us for a quote.

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